Products
Power Sealer Temperature Controlled
Fully temperature controlled robust impulse sealer for reliable packaging of food and high-tec products
Interested in our Temperature controlled Power Sealer models?
We are more than willing to support you with your request or run a demo with your packaging
High-class Temperature Controlled sealing
This high-performance and fully temperature controlled Power Sealer has been designed following the critical packaging needs in High-tec and Food industry where temperature controlled sealing and process alarm on seal temperature is required.
The advanced Audion Temperature Controller repeatedly ensures precise temperature regulated seal cycles for reliable packaging of delicate products like electronic devices or food products, such as powders or spices, granulates or large pieces of meat. An alarm function (with adjustable tolerances) is available to stop the cycle in case of unexpected deviation in seal temperature.
The robust heavy duty stainless steel housing is easy-to-clean and equipped with the renowned Audion Touch Techware for easy monitoring the critical control parameters. It enables the pre-setting of 50 parameter recipes, precise control of seal temperature and seal time. Batch and cycle information can be stored and downloaded.
Powerful bi-active and pneumatic sealbars effectively produce a consistent 8 mm seal in film, laminates and other thick materials, even during intensive use.
Features like Vacuum and Modified Atmosphere Packaging (gas flush), integrated cleaning system and a powder filter are optionally available.
Audion designed a wide range of options to customize your Power Sealer TC to your product.
Your Power Sealer TC advantages:
- Uncompromised product protection (food and non-food)
- Powerful bi-active and pneumatic sealbars that produce a consistent air-tight 8 mm seal
- User-friendly Audion Touch Screen Control Interface (50 recipes)
- Data transfer by means of a USB port
- Access control with 3 login levels - to ensure proper settings are implemented and product quality is monitored
- Foot pedal activation
- Emergency stop button
- Compatible with EN 60204-1 and fully complies to ISO 12100, ISO 4414 and ISO 14118.
This makes your machine unique
We work together with you in providing the best quality packaging machines to help you grow your business
Consistent high seal quality
Sealing & cooling temperature, sealing time and eventual vacuum & gas cycles are controlled, ensuring a consistent seal quality, even during intensive sealing. An alarm can be set on eventual deviation in seal temperature. Sealing temperature can be officially calibrated by applying Audion Factory Calibration (optional).
Easy-to-use
The user-friendly Audion Touch Techware integrates the advanced Audion Temperature Controller and a clear HMI touchscreen for pre-setting 50 recipes and precise monitoring of the seal temperature. Batch and cycle information can be stored and downloaded.
Minimizing package size & extension of shelf life
Configurable with integrated vacuum and gas flush system enabling MAP (Modified Atmosphere Packaging) to mimimize the volume of package and to optimize the shelf life of food.
Engineered to maximize your product quality
A wide range of special options for high-tech and food applications have been designed to optimize the quality of your product during packaging.
An integrated Vacuum and/or Gas flush system
All Power Sealers can be configured for ‘sealing only’ or with an integrated vacuum system.
Audion's Vacuum Power Sealers are equipped with a venturi pump generating a powerful vacuum, ideal for operating in a continuous packaging process, reducing production time. The venturi pump is virtually maintenance free (operating without oil). The vacuum system can be combined with gas flush to create modified atmosphere packaging (MAP).
An integrated vacuum system can be used for:
- Volume reduction of the package to save storage and shipment costs
- Applying a modified atmosphere (MAP) to extend the shelf-life of food products
- Prevention of oxidation of, for example, printed circuit boards or other delicate electric components.
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Benefits
The Power Sealer TC gives you the following benefits
- User-friendly control panel:
- The Audion Touch Techware control panel enables you to set 50 recipes on seal temperature, cool temperature, seal time. A tolerance on seal temperature can be set and is monitiored by means of an alarm stop function.
- Vacuum sealer configuration:
- The PSR TC with with integrated vacuum system is equipped with a powerful and practically maintenance free Venturi pump and enables MAP packaging if required.
- Easy cleaning:
- The solid stainless steel housing enables you to easily keep the machine clean.
- Protected seal cycle:
- No errors can be tolerated. Therefore an integrated 3 level log-in acces control (operator, supervisor and administrator protected seal cycles) comes standard in the Power Sealer TC.
- Validation functions:
- A USB-port is standard equipped and allows data logging by means of .csv file through USB-stick. Data included are machine id, login level, recipe name, batch number, parameter settings, temperature tolerance, alarm limits, date/time, seal id, parameter results, pass/fail. alarm code.
- Reliability on every seal:
- The Audion Temperature Controller integrated in the PSR TC enables a combination of precise temperature regulation and consistent seal cycles. The seal temperature is monitored by an alarm function to ensure that sealing processes are efficient, reliable, and safe. This is particularly valuable in industries where the quality and integrity of sealed products are essential.
- Powerful seal pressure:
- The pneumatically driven bi-active sealing bars produce a strong and equally divided 8 mm seal.
- Every sealer custom-fit:
- The wide selection of available options ensures the best fit packaging machine for your market.
- Low maintenance:
- The integrated temperature control system and optional venturi pump facilitate a low consumption of wearing parts.
- Hands free operation:
- The seal cycle is activated by a foot pedal.
- Full safety:
- Compatible with ISO 12100, ISO 4414, ISO 14118 and EN 60204-1.
Options
The following options are available on the Power Sealer TC
- Hygiene & visual perfection:
- Cutting device, partical ejection system and quick cleaning system for powder filter can be integrated to optimize the hygiene and visual presentation of your package.
- Vacuum and gasflush system:
- Enables vacuum and/or MAP packing with multi-cycle that enables to reduce the volume and accomplish the best MAP results. Various additional vacuum options available, such as automatic vacuum height adjustment, particle ejection system, digital vacuum flow regulator, etc.
- Easy big-bag vacuuming:
- The Automatic Height Adjustment option allows the vacuum nozzle to descend deeper into the voluminous bag in order to vacuum closer to the product for the best vacuum results. Should be combined with a motorized frame.
- Nozzle configurations:
- Various nozzle options are available to suit your product and create the best vacuum/MAP packaging.
- Heavy Venturi pump:
- When using larger bags, a more powerful pump will improve the vacuum capacity. When mounting the larger pump, the piping, valve and hosing in the machine will also be adjusted.
- Digital Vacuum Flow Regulation:
- This feature allows you to control the vacuum flow rate using the touchscreen, allowing for a gradual and gentle vacuuming process, which is particularly beneficial for vacuuming small bags and fragile items such as electronics or soft foods.
- Clean room solutions:
- In order to meet with the stringent requirements of your cleanroom classification Audion offers several solutions like silicone poor (SILA), ESD, external exhaust, various filters etc.
- External Venturi Pump:
- Mounted on support frame or attached to machine body (backside). Prevents contamination of the interior of the machine and allows easy access for cleaning purposes.
- Bag stretchers:
- Bag stretchers ensure that the bag is stretched, to prevent folds in the seal.
- Configurable seal:
- 5 mm seal or silver plated sealwire (included in silicone poor option)
- Seal Integrity Test:
- Audion offers a Seal Integrity Test, including a peel test, seal check and ink test to ensure that your Power Seal TC delivers a seal quality according to your expectations.
- Thick Film configuration:
- Special rubbers and machine adjustment to ensure an optimal seal pressure even for thicker films.
- Calibration of seal temperature:
- The seal temperature can be calibrated. Audion offers Factory Calibration Service to calibrate your machine and ensure that your seal temperature is set at the correct values.
Accessories
The following accessories are available to customize your Power Sealer TC to product and production environment
- Industrial Support Frame:
- To optimize sealing height and sealing angle; extendable with various product support options. Stainless steel for 520 - 1020 models
- Motorized Support Frame:
- Allows motorized sealing height adjustment and enables sealing angle adjustment. Stainless steel for 520 - 1020 models. Can be equipped with various support options.
- Motorized support in europallet configuration:
- Wider leg configuration to accomodate sealing above euro pallets.
- Support accessories:
- Cleanroom-friendly white polyamide wheels, stainless steel roller conveyor, bag support (adjustable in height), work table (adjustable in height).
- Barcode scanner:
- To change the seal recipe by scanning a barcode
- Label printer:
- Label printer for printing the result of seal parameters on a label. Includes print signal and software.
Spare parts
Almost all Audion machine parts are readily available from stock, ensuring timely replacements and maintaining high seal quality during your packaging processes.
- Webshop
- Visit our webshop to explore the range of Audion original quality wearing parts.
Specifications
More specifications of the Power Sealer TC
- Operation:
- Audion Touch Techware, 50 recipes
- Validation feature:
- Parameter monitoring on seal temperature (alarm stop)
- Type of seal:
- Temperature controlled impulse seal (pneumatic)
- Seal length:
- 520, 720 or 1020 mm
- Seal width:
- 8 mm
- Pedal operated:
- Yes
- Emergency stop button:
- Yes
- Type of film:
- PE (Polyethylene), Aluminum Laminated Bags
- Thickness of film:
- 2 x 300 micron
- Required air pressure:
- > 6 Bar
- Power consumption:
- 2500W/3000W/2600W
- Covering:
- Stainless steel
- Machine dimensions (l x w x h):
- 610x487x257 mm / 810x487x257 mm /1110x487x257 mm
Explore your options
Customize your Power Sealer TC to your unique requirements
Solid and mobile support frame:
To adjust your sealer to the ideal sealing height and sealing angle and maximize ergonomic advantages. Various support options are available, such as bag support or roller conveyor. All to create the ideal packaging solution for your product and operator.
Food hygiene optimization
Audion has designed several options to optimize your food packaging process. A powder filter, liquid separator, quick cleaning system for powders, particle ejection system (to clear the vacuum tubing after every vacuum cycle) are all available to customize your Power Sealer TC and ultimately protect your product.
Comply with cleanroom regulations
Especially designed (cleanroom) solutions are available to guarantee the safety and quality of your products, such as exhaust options, electrostatic discharge function or silicone poor machine design.
Wrinkle-free sealing
Bagstretchers can be mounted to tighten the bag neatly alongside the seal bar. In this way it will be easier to provide wrinkle-free seals while keeping the bag properly tensioned.
Discover our Power Sealer line:
This no-nonsense Power Sealer forms the solid basis of the renowned Power Sealer line. The outstanding 5 mm sealing performance is achieved by a pneumatic bi-active and time-controlled impulse sealing system. Standard vacuum feature integrated.
This model is validatable and generates an 8 mm temperature- and time controlled seal. The validation enables that critical seal variables like seal force, seal temperature and seal time are being controlled.
The Power Sealer TC is a high-performance temperature controlled sealing machine designed for demanding packaging needs in the high-tech and food industries. It features a durable stainless steel housing, touchscreen interface, and powerful bi-active and pneumatic seal bars that ensure consistent, airtight seals.
The next step in the Power Sealer line is the Plus version. With its unique and most precise system of validation it meets todays' most stringent packaging requirements. 8 mm Temperature- , time- and force controlled seal. Includes Audion Touch Techware.
Our flagship model in the Power Sealer line. Especially designed for dusty, humid or regulated (clean room) production environments. Highly advanced validatable impulse sealer. An 8 mm temperature-, time and force controlled seal. Includes Audion Touch Techware. Also available in Bag-in-box configuration.
The Power Sealer TC XL and Power Sealer PLUS XL have the largest sealing length of the Audion Power Sealer range. With a sealing length of 2500 mm they can effortlessly provide your largest products with customized packaging or protective covers by means of an 8 mm seal. Available in a temperature controlled model (PSR TC XL) and a validatable model (PSR PLUS XL) with validation on temperature-, time- and seal force controlled sealing.
Unique steamsealer enabling bags to be sealed without electrical power supply. Instead, it uses pressurized steam to operate. suitable for explosive environments. 8 mm temperature controlled seal.
Available spare parts
This might also interest you:
Industrial Frame
Support Frame with continuously manually adjustable height and 90 degree tilting machine angle
- Dimensions: 806 mm (L) x 760 mm (W) x 1624 mm (H) (after assembly)
- Product: Manual Frame incl. mounting system for (VAL) PSR, PSR TC, PSR PLUS, ISMS
- Weight of frame: 30 Kg (without accessories)
- Mode of application: Manual
- Material: Stainless Steel (Grinded)
- Configuration 4 white polyamide wheels (2 with brake) (standard) / or 4 height adjustable feet (optional)
- Standards: EN ISO 12100: 2010
Power Sealer PLUS
High-end industrial validatable impulse sealer designed for most critical and heavy duty packaging applications
- Seal width: 8 mm
- Seal length: 520 | 720 | 1020 | 1320 mm
- Type of seal: Temperature-, time- and pressure controlled impulse seal
- Powered: Pneumatic (air)
- Operating: Touchscreen /50 pre-set recipes
- Validatable: Yes
- Vacuum & gas flush system: Yes, optional
- Compatible with: EN 868-5 | DIN 58953 | part 7 norms | ISO 11607-2 | ISO/TS 16775
- Accuracy: ++++
Vacuum Power Sealer PLUS IP65 Bag-in-box
For bag-in-box packaging operations that require complete quality control, high sanitation and excellence in vacuum results
- Seal width: 8 mm
- Seal length: 1720 mm
- Type of seal: Temperature-, time-, and pressure controlled impulse seal
- Powered: Pneumatic (air)
- Operating: Touchscreen /50 pre-set recipes
- Validatable: Yes
- Vacuum & gas flush system: Yes, standard
- Compatible with: EN 868-5 / DIN 58953 / part 7 norms / ISO 11607-2 / ISO/TS 16775
- Accuracy: ++++
Let's have a chat
Do you want to know what the Audion Power Sealer TC can offer for your company? Please feel free to contact us as we are looking forward to exploring together which packing solutions benefit you most.
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