VMS 503 Validatable
Validatable double chamber with a flat plate
- Pump capacity: 300 m3/h
- Seal length: 1080 mm (front) + 1080 mm (back)
- Chamber size: (2x) 730 x 1080 x 280 mm
- Chamber type: Flat (stainless steel)
- Housing: Stainless steel
Product
Power Sealer PLUS IP65 Bag-in-Box
Advanced industrial vacuum sealer for vacuum sealing heavy bags under most stringent requirements
Interested in the Audion Power Sealer PLUS IP65 Bag-in-box?
We are more than willing to support you with your request or run a demo with your packaging
Advanced validatable Bag-in-Box vacuum sealing
Audion's revolutionary PLUS IP65 Bag-in-Box vacuum sealer provides high-class sealing technology ensuring optimum control of process parameters in demanding environments like food or powder packaging in pharmaceutical and chemical industries.
The Bag-in-Box configuration is equipped with software ensuring a fully controlled vacuum sealing of heavy duty bags that are used as a box liner, where the box comes under the sealer via a conveyor, support or pallet. Wide support legs of the frame enable the use of Europallets.
The motorized descent function of the seal head and extra wide stainless steel vacuum nozzle enable an optimized vacuuming as products can be reached closest by the automatic nozzle descent into the bag. Automatic height control can be set in the software and performed by the motorized frame. All together ensuring optimal vacuum performance and resulting into optimal protection of your product.
The bi-active seal bars (1720 mm seal length) produce 8 mm hermetic seals, fully controlled by the integrated Audion Temperature Controller. The advanced Audion Touch Techware facilitates a user-friendly setting of up to 50 recipes, enabling you full control and monitoring of all critical process parameters. Alarms on critical seal parameters such as seal temperature, seal time, seal force and vacuum/gas time can easily be set with precise tolerance. Critical batch and packaging cycle information can be stored and downloaded.
Your Vacuum Power Sealer PLUS IP65 Bag-in-Box benefits:
- IP65: Suitable for operation in dusty and humid work environments
- Ultimate control of all critical process variables
- High-performance vacuum pump integrated
- Fully compatible with EN 868-5 and DIN 58953, part 7 norms, as with ISO 11607-2 and ISO/TS 16775
- Standard configured for high-demanding industries with high-standard packaging requirements and quality control
This makes your machine unique
We work together with you in providing the best quality packaging machines to help you grow your business
In-house developed software and hardware design
The unique construction and software design optimize your productivity and meet the highest standards in vacuum packaging technology. The integrated Audion Temperature Controller ensures every seal is made at the same temperature, ensuring a consistent and hermetic high-quality seal, even during intensive use. Valuable extra options can be selected to create a custom fit solution that best fits your packaging requirements.
Bag-in-Box vacuum packaging
Features like the robust stainless steel housing, powerful extra large 1720 mm bi-active sealing bars, IP65, validation feature and external air exhaust make this industrial sealer the most-advanced bag- in box sealer in its class, reaching the highest degree in validation and prestigious vacuum results to guarantee your product is safely protected for storage or transportation to the next step within the supply chain.
Convenience and optimized perfomance
The motorized frame automatically lowers the seal head and vacuum nozzle for optimal vacuum results. Eventually, multiple cycles of vacuum and gas flush can be used to achieve a lower residual oxygen level. The machine height, along with other critical process variables, can all be set in up to 50 pre-programmed recipes. Together with a heavy-duty seal, this ensures unparalleled product safety. The widely spaced support legs allow you to place your products on a euro pallet under the machine.
Designed for challenging environments
Ultimate product safety and quality thanks to the dust- and splash proof IP65 design to actively prevent both internal and external contamination. The robust stainless steel housing is easy-to-clean and protects the internal elements of the machine from dusty or moist production settings. The optional particle ejection system (PES) clears the vacuum system of residual product after each cycle to prevent it from contamination of next production.
An integrated vacuum/ gas flush system
The Power Sealer PLUS IP65 Bag-in-Box configuration comes standard with a powerful integrated vacuum system and seal head float down software to facilitate an optimized vacuum result and full controll of vacuum sealing big bags prepacked in a box.
This vacuum packaging solution is equipped with a Busch centrifugal pump. The vacuum pump offers effective air cooling, long service life, low maintenance, dry and contact-free operation and high pressure differentials thanks to two compression stages. In addition, this powerful pump has a very low noise level thanks to a fully enclosed unit and internal silencers.
The vacuum system can be combined with gas flush to create modified atmosphere packaging (MAP). The gas flush system ensures safe and quality-controlled packaging of all kinds of products and extends the shelf life of food products, can provide sterile protection essential for medical instruments and minimizes the change of metals oxidizing of e.g. electric equipment and delicate components.
The VAC PSR PLUS IP65 Bag-in-box is standard fitted with many cutting edge vacuum features and exhaust features, which is why they are ideal for use in a wide range of applications including cleanroom environments.
The integrated vacuum system can be used for:
- Volume reduction of the package to save storage and shipment costs
- Applying a modified atmosphere (MAP) to extend the shelf-life of food products
- Prevention of oxidation of, for example, metal/electrical components
Benefits
The Audion PSR PLUS IP65 Bag-in-Box gives you the following benefits
- Powerful vacuum pump:
- Robust construction, effective air cooling, long service life, low maintenance, dry and contact-free operation, high pressure differentials thanks to two compression stages.
- Low noise level:
- Internal silencers and a protection cover facilitate a very low noise level.
- Ingenious technology:
- You are assured of the highest seal integrity and efficiency thanks to standard functionalities such as Audion Touch Techware, enabling storage of up to 50 recipes and exact adjustment of every packaging cycle for each product.
- State-of-the-art technology:
- Combining the robust and reliable construction of this Power Sealer PLUS together with the in-house designed software ensures you are using one of the world's leading packaging solutions for effortless, efficient and advanced sealing of pre-boxed/barreled bags.
- Accomodates large package sealing:
- Extra long 1720 mm impulse seal bars, an extra wide vacuum nozzle and motorized frame with wide set out legs facilitate to process extra wide bags. The open head design of the machine allows large bags to fit under the sealer. Equipped with bag stretcher fingers to minimize wrinkles in the seal.
- IP65 heavy-duty design:
- The IP65 construction protects the product against the risk of contamination. Designed for demanding environments like food industry and chemicals where hygiene and safety during operation are essential. IP65 Dust and splash free construction.
- Consistent seal quality:
- Audion Temperature Control system integrated, ensuring consistent seals even during intensive operation. 50 program memory to always have the ideal setting at hand for each different product/film type.
- Protected seal cycle:
- No errors can be tolerated. Therefore an integrated 3 level log-in (operator, supervisor and administrator protected seal cycles) comes standard in the Power Sealer PLUS IP65.
- Advanced validation:
- The standard built-in Audion Touch Techware includes the validatable Audion Temperature Controller and runs on in-house designed software allowing you to fully control and monitor the critical seal parameters. The user-friendly HMI touch screen allows you to run your packaging process efficiently and effortlessly.
- Data transfer:
- The USB port enables you to download batch information of critical seal-parameters.
- Optimized safety:
- Standard equipped with several features that guarantee the safety of the operator and product. Furthermore, this configurable solution can be customized to support a smooth packaging in specific environments.
Options
The following options are available on the Audion PSR PLUS IP65 Bag-in-Box
- High capacity side channel Busch pump:
- Provides a high suction capacity (85 m³/h) ideal for extra large bags and/or vacuum packaging powders. Powerful and fast vacuuming of a big air volumes in a short time span and a low vacuum level end result. Optional ATEX-certified version available.
- Powder filter option:
- Quick cleaning system for powder filter.
- Particle ejection system:
- To remove residual product from the vacuum system after each cycle.
- User level administration:
- User level registration, access rights and user registration can be protected by passwords to keep full control over the seal integrity of your packing processes.
- Maximum permissible error:
- Set the acceptable tolerance to your requirements. When a deviation occurs, an alarm function will notify you and the machine cycle will be aborted.
- Calibration service:
- Audion provides calibration services for our validatable sealers. The critical process parameters (seal temperature, seal force, seal time/speed, etc.) are measured with traceable measuring devices and a calibration certificate will be issued.
- IQ/OQ checks:
- Audion offers certified Installation and operative quality checks, operation and maintenance training to get the most out of your Validatable Power Sealer.
- Power supply adjustment:
- Machine configured for 115V grid current.
- Power cable plug:
- (Standard EU), optional: UK, CH, USA, CN.
Accessories
The following accessories are available on the Audion PSR PLUS IP65 Bag-in-Box
- Barcode scanner:
- Quick recipe change by scanning a barcode
- Label printer:
- For printing & tracing information on labels to apply to the package.
- Set of wearing parts:
- Convenient set for quickly replacing the PTFE, rubber and seal wire to do easy maintenance. To guarantee an optimal sealing result, also after regular use.
Specifications
More specifications of the Audion Power Sealer PLUS IP65
- Type of machine:
- Validatable vacuum impulse sealer
- Type of package:
- (Large) pre-boxed bags
- Model:
- VAC PSR PLUS IP65 1720 Bag-in-Box
- Type of seal:
- Temperature-, time- and force controlled impulse seal
- Seal length:
- 1720 mm
- Seal width:
- 8 mm
- Seal system:
- Bi-active seal, flat seal
- Max. seal temperature:
- 200 °C
- Film thickness:
- 2 x 20 micron - 2 x 300 micron
- Vacuum system:
- Busch centrifugal pump SAMOS SB 0080 D2
- Vacuum nozzle:
- Wide nozzle with automatic lowering function
- Bag stretchers:
- Standard included
- Support frame:
- Motorized frame with wide set legs for Europallet accomodation
- Machine dimensions WxDxH:
- 1869 x 1111 x 1753 mm
- Weight:
- 290 KG
- Operation:
- Digital control panel, Audion Touch Techware, touchscreen HMI
- Critical seal parameter recipes:
- Up to 50 recipes can be stored (including machine height when combined with motorized support)
- Downloadable batch information:
- Batch information of critical seal-parameters can be downloaded (USB stick)
- Power consumption:
- 2200 W
- Covering:
- IP65 dust and humidity proof stainless steel covering AISI 304
- Foot operation:
- Yes
- Configurable to customer specific requirements:
- Yes
- Film type:
- Suitable for sealing various modern film types including thick films and special laminates
- Pneumatic supply:
- 0.6 MPa (min) – 1.0 MPa (max)
- Applicable standards:
- ISO 11607-2 / ISO/TS 16775 / EN 868-5 / DIN 58953-7
Explore your options
Customize your Power Sealer PLUS IP65 Bag-in-Box to your unique requirements
Particle ejection system:
To remove residual product from the vacuum system after each cycle, the vacuum system is cleaned by means of an outward thrust of air. This prevents contamination in the lines and nozzle and also prevents residual product from being mixed/contaminated during the production of a different product.
Barcode scanner:
The Audion Touch Techware allows you to store 50 pre-programmed recipes with critical process variables. For quick access to these recipes, you can recall them using a barcode scanner. This way you can efficiently and safely start the sealing process of your product with the correct settings.
User level administration:
User-level registration, access rights and user registration can be password protected to maintain full control over the seal integrity of your packaging processes. Operator data is also included in the downloadable information for analyzing purposes.
Superb calibration & repair services
Audion offers in-house expertise for the professional and timely maintenance or (re)calibration of your (new) machine according to the highest and valid standards. (Wearing) parts are available from stock so that you can promptly resume production.
Discover our Power Sealer line:
This no-nonsense Power Sealer forms the solid basis of the renowned Power Sealer line. The outstanding 5 mm sealing performance is achieved by a pneumatic bi-active and time-controlled impulse sealing system. Standard vacuum feature integrated.
This model is validatable and generates an 8 mm temperature- and time controlled seal. The validation enables that critical seal variables like seal force, seal temperature and seal time are being controlled.
The Power Sealer TC is a high-performance temperature controlled sealing machine designed for demanding packaging needs in the high-tech and food industries. It features a durable stainless steel housing, touchscreen interface, and powerful bi-active and pneumatic seal bars that ensure consistent, airtight seals.
The next step in the Power Sealer line is the Plus version. With its unique and most precise system of validation it meets todays' most stringent packaging requirements. 8 mm Temperature- , time- and force controlled seal. Includes Audion Touch Techware.
Our flagship model in the Power Sealer line. Especially designed for dusty, humid or regulated (clean room) production environments. Highly advanced validatable impulse sealer. An 8 mm temperature-, time and force controlled seal. Includes Audion Touch Techware. Also available in Bag-in-box configuration.
The Power Sealer TC XL and Power Sealer PLUS XL have the largest sealing length of the Audion Power Sealer range. With a sealing length of 2500 mm they can effortlessly provide your largest products with customized packaging or protective covers by means of an 8 mm seal. Available in a temperature controlled model (PSR TC XL) and a validatable model (PSR PLUS XL) with validation on temperature-, time- and seal force controlled sealing.
Unique steamsealer enabling bags to be sealed without electrical power supply. Instead, it uses pressurized steam to operate. suitable for explosive environments. 8 mm temperature controlled seal.
Let's have a chat
Do you want to know what the Audion PSR PLUS IP65 Bag-in-Box can offer for your company? Please feel free to contact us as we are looking forward to exploring together which packing solutions benefit you most.
International Sales
Audion
Related products
Vacuum Power Sealer PLUS IP65 Bag-in-box
For bag-in-box packaging operations that require complete quality control, high sanitation and excellence in vacuum results
- Seal width: 8 mm
- Seal length: 1720 mm
- Type of seal: Temperature-, time-, and pressure controlled impulse seal
- Powered: Pneumatic (air)
- Operating: Touchscreen /50 pre-set recipes
- Validatable: Yes
- Vacuum & gas flush system: Yes, standard
- Compatible with: EN 868-5 / DIN 58953 / part 7 norms / ISO 11607-2 / ISO/TS 16775
- Accuracy: ++++
Power Sealer EX
Explosion-proof steam impulse sealer capable of operating in hazardous environments
- Seal width: 8 mm
- Seal Length: 610 | 800 | 1000 mm
- Type of seal: Steam impulse seal, temperature and time controlled
- Operating: Air PLC controller - seal time/vacuum time (on vacuum PSR ex models)/seal temperature
- Validatable: No
- Vacuum & gas flush system: Yes, optional vacuum
- Compatible with: Explosion zone 1 (class 1, division 1) zone 2 (class 1, division 2 and ATEX
- Accuracy: +++
